Can anyone help me with this automation task?

Hello folks,

I'm currently studying mechanical engineering and working on a project, but I'd like to address a few points I don't know anything about. Currently, I'm at this stage: I'm supposed to implement a linear drive with a stroke of 300mm, a position resolution of 5 µm, and a maximum travel speed of 10 m/min. The specified drive is a ball screw with a 10mm pitch. I still need to select sensors and actuators for the various possible designs of this linear drive. I've just chosen the incremental encoder "optoPulse"

EN580E.IL SC10.GB1T2.01024.K" from Baumer. I would also like to use this, but I can't find anything about the position resolution I can achieve with this system. What is the maximum travel speed possible with this encoder, both mechanical and electrical, is important. This encoder provides the output signals A+, B+, R+, A-, B-, R-. But what information do the signals actually contain, and how is it evaluated?

I know this is a bit much, but I wanted to ask here, maybe there is an expert who could help me.

LG

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ghost40
2 years ago

With Inkremantalgeber I was busy as a designer 30 years ago.
The mode of operation is actually very simple. The transmitter supplies two square-wave signals, even A and B, as well as their negated A and B–

A begins at 0° and ends at 180° and is clearly from 180° to 360° (0°) value 0.

90° offset to A begins B i.e. between 90° and 180°, both A and B are at 1. B remains until 270° to 1.

The direction of rotation can be seen from the sequence as A and B.
So if both are 0 is zb. A first to 1, then both are to 1 then only B to 1. In the reverse direction of rotation, it is reversed, since b is first 1 etc.

At a single point on the circumference, the zero pulse R which assumes the value 1 at 90° and remains up to 180°. So it’s only 90° long.
Normally, you have where a reference cam and then the system knows, the reference point of the respective axis is at the next zero pulse.

Note: the angles given here relate to a period and not to a revolution of the transmitter. Your transmitter delivers 1024 pulses per revolution, so the described 1024 times expires. Only the zero pulse is available once.

ghost40
1 year ago
Reply to  KaiHawaii16

Happy Easter!

Monazit
1 year ago
Reply to  ghost40

Thanks – such an answer is very helpful and unfortunately much too rare.